Your production floor is running blind. FlowMaître makes every worker, machine and component visible — in real time, to the centimetre.
Manufacturing plants that deploy FlowMaître report 25–40% labour efficiency gains and inventory accuracy above 99.5% within the first six months. The factory floor stops being a black box and becomes a living, readable system.
Stop Losing Hours to Invisible Factory Floor Problems
The Search Tax
Workers in large manufacturing halls spend 15–20% of their shift searching for tools, parts, and colleagues. At scale, this invisible overhead rivals the cost of a full production line.
The Inventory Lie
Cycle counts taken at shift handover are already outdated. Misplaced components stop production lines. Safety stock swells to compensate — and ties up capital that could be working.
The Incident Black Hole
When an accident happens in a complex multi-shift environment, reconstructing who was where, when, and why takes days. Prevention is impossible without real-time spatial awareness.
The Maintenance Gamble
Equipment fails without warning. Reactive maintenance costs three to five times more than predictive intervention. The data to predict failures already exists — it just isn't being captured.
How FlowMaître Solves Each Pain Point
Industry‑Specific Module Capabilities
WFM — Workforce Management
In a manufacturing hall, knowing where your people are is the beginning of knowing how your process actually works — not how it was designed to work. WFM turns the shop floor from an assumption into an observation.
Key features for manufacturing: spaghetti diagrams · shift analytics · access control for hazardous zones · real-time evacuation
→ Learn more about WFMPLM — Production Logistics
Just-in-time only works when you know where the materials actually are. PLM connects real-time inventory positions to your production schedule, eliminating the gap between the plan and the floor.
Key features for manufacturing: kitting & wave picking · MRP-driven auto-replenishment · AGV/forklift coordination · location storage
→ Learn more about PLMEIS — Equipment Intelligence
A machine that fails unexpectedly doesn't just cost repair time. It costs buffer stock, rescheduled orders, and the morale of a team that had a plan. EIS reads the early signatures of failure — so you can act before the line stops.
Key features for manufacturing: vibration & temperature baselines · predictive ML alerts · automatic spare parts triggering via PLM
→ Learn more about EISLive 3D Digital Twin of Your Entire Facility
FlowMaître doesn't just track positions — it builds a living, breathing digital twin of your manufacturing floor. See every worker, machine, and material moving in real time, rendered in full 3D with centimetre-level accuracy.
Quantified ROI in Manufacturing Operations
Based on EIS + PLM integration, mid-size facility, 18-month observation
Real‑World Manufacturing Scenarios
Scenario A — The Missing Subassembly
Line 4 is scheduled to begin final assembly at 14:00. At 13:45, the kitting team cannot locate a batch of critical subassemblies. With FlowMaître PLM, the query takes three seconds: the batch is in bay 7C, moved there during a shift changeover that wasn't logged. Line 4 starts on time.
Scenario B — The Near‑Miss That Didn't Happen
A maintenance technician enters a robotic welding cell during a partial‑stop cycle — a scenario that kills people in metal fabrication every year. The WFM safety module detects the unauthorised zone entry in 200 milliseconds, triggers a line halt, and logs the event. The EHS report writes itself.
Trusted by Manufacturing Leaders
"We knew the floor was inefficient. We just couldn't prove it to anyone. After three months with FlowMaître, the spaghetti diagrams showed us routes our people had been walking every day for six years that no one had ever questioned. We cut 28 minutes of walking per worker per shift."
— Production Director, Tier 2 automotive supplier
"Inventory accuracy at 99.5% sounds like a marketing number. I was sceptical. We're now six months in and our safety stock is down 22%. That's real money sitting in the bank instead of on shelves."
— Supply Chain Manager, industrial components manufacturer
The FlowMaître Ecosystem: Hardware Built for Industrial Environments
MaîtreAnchor
The positioning backbone. UWB anchors with sub‑nanosecond synchronisation, supporting both TWR and TDoA algorithms for positioning accuracy of 10–30 cm. PoE‑powered, ceiling‑mounted, unobtrusive.
Accuracy: 10–30 cm · Protocols: UWB TWR + TDoA · Power: PoE
MaîtreTag Workforce
Compact personal tracker (50×90×7 mm) worn by every worker. Supports UWB precise positioning, BLE zonal positioning, and GNSS for outdoor areas — with automatic switching between modes.
Size: 50×90×7 mm · Comms: UWB + BLE + LoRa + LTE (model dependent)
MaîtreTag Material
Asset and inventory tracker for pallets, bins, moulds, ladles, charge buckets — any material carrier that needs to be found instantly. Ruggedised for industrial environments.
MaîtreTag Transport
Vehicle‑grade tracker for forklifts, AGVs, haul trucks, ladle carriers and overhead cranes. Includes anti‑collision proximity logic. 3D position including elevation.
MaîtreSensor
Wireless industrial sensor for real‑time measurement of vibration, temperature, pressure and other critical parameters. Self‑adhesive or bolt‑mount installation.
Manufacturing‑Specific Questions
We already have an ERP — why do we need FlowMaître?
How long does installation take?
What happens in areas with metal interference?
Can it work in multi‑floor or multi‑building facilities?
Is there a light version for smaller plants?
Your floor knows things you don't. Let's change that.
Book a 30‑minute live demo. We'll show you a real facility, real positions, real analytics — not a slide deck.